Fully‑automatic Stacking Machine

loading

Fully‑automatic Stacking Machine Fully‑automatic Stacking Machine

Fully‑automatic Stacking Machine

Availability:
Quantity:
Product Description

This equipment performs Z-type stacking of positive/negative electrodes and separators for lithium-ion battery cells, adopting single-station stacking mode.

 

1. Operation Flow:

product09-1.jpg

 2. Equipment Dimension Drawing:

Overall Machine Dimension: W2450 × L1800 × H2200 mm (subject to final design)

product09-2.jpg

 Technical Specifications:

Item

Parameter

Stacking Speed

Single-station: 1.0-1.2 s/pcs

Auxiliary Time

10-15 s

Alignment Accuracy between Electrode and Separator

Center deviation ≤±0.3 mm

Separator End-face Alignment Accuracy

≤±0.3 mm

Adjacent Electrode Alignment Accuracy

≤±0.2 mm

Overall Electrode Alignment Accuracy

≤±0.3 mm

Number of Stacked Layers

Configurable within applicable thickness range

Outer-wrap Separator

No tail roll; single-layer separator for cell outer layer

Yield Rate

≥99.2%

Failure Rate

≤2%

 

Applicable Product Specifications:

1. Material Specifications

Material

Feed Type

Length (mm)

Width (mm)

Thickness (μm)

Inner Diameter (mm)

Max. Outer Diameter (mm)

Positive Electrode

Sheet stock

100~250

80~200

100~250

Negative Electrode

Sheet stock

100~250

80~200

80~150

Positive Tab

10~30

10~50

10~25

Negative Tab

10~30

10~50

6~15

Separator

Roll stock

100~250

12~45

Φ76.2

Φ300

Adhesive Tape

Roll stock

8~15

20~50

Φ76.2

Φ150

 

2. Product Specifications

Item

Specification

Thickness T (mm)

5~20

Width W (mm)

80~200

Length L (mm)

100~250

Tab Length L1 (mm)

10~30

Tab Direction

Same side or opposite sides

product09-3.jpg

 

Equipment Functional Modules:

No.

Module Name

Qty

Description

1

Frame Module

2

Provides support and mounting datum for the equipment

2

Magazine Module

2

Stores electrodes, lifts them to a fixed height for robot pickup; features anti-multi-sheet and dust-removal functions

3

Secondary Positioning Module

2

Electrodes placed on positioning platform for precise alignment

4

Robot Module

2

Robot sequentially transfers electrodes from magazine to positioning platform, then to stacking table

5

Separator Unwinding Module

1

Separator is automatically unwound under motor control, with overall web-guiding function

6

Stacking Table Module

1

Stacks positive/negative electrodes and separator in Z-pattern

7

Separator Cutting Module

1

Cuts separator by heating element

8

Cell Clamping Module

1

Transfers the cell from stacking table to taping mechanism

9

Taping Module

1

Performs side taping of the cell per taping process; taping quantity is configurable

10

Cell Unloading Module

1

Stacks and unloads the taped cells

11

Outer Cover

2

Provides a relatively sealed environment with access-control (interlock) function

12

Control System

1

PLC-based control, operated via touch screen and buttons

product09-10.jpg

Frame Module

product09-11.jpg

Magazine Module

product09-12.jpg

Secondary Positioning Module

product09-13.jpg

Robot Module

product09-14.jpg

Separator Unwinding Module

product09-15.jpg

Stacking Table Module

product09-16.jpg

Separator Cutting Module

product09-17.jpg

Cell Clamping Module

product09-18.jpg

Taping Module

product09-19.jpg

Cell Unloading Module

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button
Previous: 
Next: 

Related Products

Related News

  • Who are we?

    2026-09-03

    Shenzhen Hongsheng Energy Co., Ltd. is a high-tech enterprise specializing in lithium-ion battery production equipment. Our core technical team brings over 15 years of industry experience.HONGSHENG ENERGY established in 2015 Read More
  • What can we do?

    2026-09-03

    Shenzhen Hongsheng Energy Co., Ltd. is a high-tech enterprise specializing in lithium-ion battery production equipment. Our core technical team brings over 15 years of industry experience.HONGSHENG ENERGY established in 2015 Read More
  • Why choose us?

    2026-09-03

    Shenzhen Hongsheng Energy Co., Ltd. is a high-tech enterprise specializing in lithium-ion battery production equipment. Our core technical team brings over 15 years of industry experience.HONGSHENG ENERGY established in 2015 Read More
A high-tech enterprise specializing in the production of lithium-ion battery equipment.

Products

Quick Links

More Links

About Us

Solution

Copyright © 2026 Shenzhen Hongsheng Energy Co., Ltd. Sitemap